Muhammad Akbar Malik; Manas Sarkar; Moumita Maiti; Shilang Xu
Abstract
During the coal-burning process, fly ash is produced as a by-product and disposal of this vast waste material is becoming challenge in the current environmental scenario. In the present work, metal oxide V2O5 with different weights (3% and 5%) of fly ash was utilized in presence of alkaline activators ...
Read More
During the coal-burning process, fly ash is produced as a by-product and disposal of this vast waste material is becoming challenge in the current environmental scenario. In the present work, metal oxide V2O5 with different weights (3% and 5%) of fly ash was utilized in presence of alkaline activators to lower the mullitization temperature below to 1000 o C for the development of new concrete approaches. The building composites were made by using sintered fly ash and alkaline activators at ambient temperature. The micro structural analysis (XRD, FESEM, EDX) of the composites reveals the formation of needle like nano sized mullite at 1000 o C. The durability and mechanical strengths tests including, compressive strength, flexural strength, split tensile strength, chloride ion permeability, water absorption and ultrasonic pulse velocity were conducted on the composites specimens. The experimental tests confirm the better strength and enhanced durability properties of the newly formed building composites. The study suggested a new methodology to utilize the waste material fly ash with vanadium oxide as an alternative cementitious materials for advanced durable building composites.
Swatirupa Pani; Rakesh Kumar Sahoo; Nilima Dash; Saroj Kumar Singh; Birendra Kumar Mohapatra
Abstract
The synthesis of mullite from an aluminous-rich mine waste (shale) closely associated with iron/manganese mines from Bonai-Keonjhar belt, Odisha is reported. The shale constitutes major kaolinite with minor halloysite, quartz, orthoclase and plagioclase minerals and compositionally contains 36.40 % Al2O3 ...
Read More
The synthesis of mullite from an aluminous-rich mine waste (shale) closely associated with iron/manganese mines from Bonai-Keonjhar belt, Odisha is reported. The shale constitutes major kaolinite with minor halloysite, quartz, orthoclase and plagioclase minerals and compositionally contains 36.40 % Al2O3 and 52.10% SiO2. In order to convert this mine waste to a refractory product, ‘Mullite’, alumina powder was added in 1:0.9; 1:1 and 1:1.1 weight ratios with the shale and thoroughly homogenized. Individual mixtures were fed in to the thermal plasma reactor and processed for only 5 minutes to form mullite. The phase and microstructure developed in the processed samples were investigated from their XRD patterns, Raman spectra and SEM images. Diagnostic peaks of the mullite phase are distinctly marked in the XRD pattern and Raman spectra of plasma treated products. Microstructure of mullite observed under SEM clearly exhibits a fused layered structure. The integrated results confirm the formation of high quality mullite from a mixture of 1:1 weight ratio. This low cost process can be implemented in industrial scale for processing of such mine waste to a value added refractory product.